Folk Dance nonwoven laminated box bag is one of our top selling bags. This bag adds such much value to the brand because of its holy and ethnic feel. A blend of orange, golden yellow, lemon yellow and ivory colours give the bag that soothing appeal. This bag is a must have bag for all women’s ethnic wear stores.
Product Specifications
Item |
Description |
Bag Size |
XL |
Capacity (kg) |
10-12 kg |
Material |
Laminated Non Woven Fabric |
Printed |
Yes |
Printing Process |
Roto Gravure + Screen Printing |
Recyclable |
100% Recyclable |
Reusable |
Yes |
Usage |
Lehenga Bag |
Materials and Design:
The Eco Piyaveli Folk Dance Laminated Nonwoven Box Bag is crafted from nonwoven polypropylene (PP), a material known for its durability and recyclability. Nonwoven PP bags are a sustainable alternative to single-use plastic bags due to their longer lifespan and ability to be reused multiple times. The material's robustness reduces the need for frequent replacements, which in turn decreases the overall environmental impact.
Production Process:
The production of nonwoven polypropylene bags is relatively energy-efficient compared to other types of bags. The process involves spinning polypropylene polymer into a web, which is then bonded together using heat and pressure. This method consumes less energy and emits fewer greenhouse gases compared to the production of cotton or paper bags, which require intensive farming or forestry operations and significant water usage.
Reusability and Longevity:
The design of the Eco Piyaveli Folk Dance Laminated Nonwoven Box Bag encourages reuse, which significantly cuts down on waste generation. A single nonwoven PP bag can replace hundreds of single-use plastic bags over its lifetime. This reduction in single-use items contributes to less plastic waste in landfills and oceans.
Recyclability:
At the end of its useful life, the nonwoven PP bag can be recycled. Polypropylene is a thermoplastic polymer, which means it can be melted down and reformed into new products. Recycling nonwoven PP bags helps in conserving raw materials and reducing the energy required for producing new plastic products.
Low Carbon Footprint of Eco Piyaveli Folk Dance Laminated Nonwoven Box Bag
Lower Energy Requirements:
The production of nonwoven PP bags involves a less energy-intensive process compared to alternatives like cotton or paper bags. The energy savings during manufacturing contribute to a lower overall carbon footprint. According to a study by the Environmental Agency in the UK, the global warming potential of nonwoven PP bags is significantly lower than that of cotton bags when considering their lifecycle.
Efficient Use of Resources:
Nonwoven PP bags are made from a byproduct of the oil refining process, meaning they utilize a resource that might otherwise go to waste. This efficient use of existing materials contributes to the overall sustainability and lower carbon footprint of the product.
Transportation:
Nonwoven PP bags are lightweight, which translates to lower transportation emissions. The reduced weight means that more bags can be transported per trip, leading to fewer journeys and a reduction in fuel consumption and associated carbon emissions.
Extended Product Life:
The durability and reusability of the Eco Piyaveli Folk Dance Laminated Nonwoven Box Bag mean that fewer resources are needed over time to produce new bags. This extended lifespan helps to lower the overall carbon footprint by reducing the frequency of production and disposal cycles.
1. Raw Material Extraction and Production
- Nonwoven Fabric Production: The carbon footprint of producing nonwoven polypropylene fabric, commonly used in such bags, typically ranges from 1.5 to 3.0 kg CO₂e per kilogram of fabric, depending on the energy mix and production efficiency.
- Lamination Process: Lamination involves applying a layer of plastic, which increases the carbon footprint. This might add an additional 0.5 to 1.0 kg CO₂e per kilogram of material.
2. Manufacturing Process
- Cutting, Sewing, and Assembly: The manufacturing process, including cutting, sewing, and assembling the bag, contributes to the carbon footprint. This is estimated to add about 0.2 to 0.5 kg CO₂e per bag, depending on the energy sources used in the manufacturing facility.
3. Transportation
- Shipping of Raw Materials: Transportation of raw materials to the manufacturing site can add to the carbon footprint. For example, transporting materials over long distances by ship or truck could add approximately 0.1 to 0.3 kg CO₂e per bag.
- Distribution to Retailers/Consumers: Depending on the distance and mode of transport (air, sea, or road), this can contribute an additional 0.1 to 0.5 kg CO₂e per bag.
4. Usage
- Reusability: If the bag is used multiple times, the carbon footprint per use decreases. For example, if a bag has a carbon footprint of 3.5 kg CO₂e and is used 100 times, the footprint per use would be 0.035 kg CO₂e.
5. End-of-Life Disposal
- Recycling: If the bag is recyclable, the carbon footprint is reduced. Recycling nonwoven polypropylene can save approximately 0.2 to 0.5 kg CO₂e per bag.
- Landfill or Incineration: If the bag ends up in a landfill or is incinerated, it might contribute an additional 0.1 to 0.3 kg CO₂e.
Approximate Total Carbon Footprint Calculation
Let's estimate the carbon footprint assuming typical values for each stage:
- Raw Material Extraction and Production:
- Nonwoven Fabric: 2.5 kg CO₂e/kg×0.1 kg=0.25 kg CO₂e2.5 \, \text{kg CO₂e/kg} \times 0.1 \, \text{kg} = 0.25 \, \text{kg CO₂e}2.5kg CO₂e/kg×0.1kg=0.25kg CO₂e
- Lamination: 0.75 kg CO₂e/kg×0.05 kg=0.0375 kg CO₂e0.75 \, \text{kg CO₂e/kg} \times 0.05 \, \text{kg} = 0.0375 \, \text{kg CO₂e}0.75kg CO₂e/kg×0.05kg=0.0375kg CO₂e
- Manufacturing:
- Cutting, Sewing, and Assembly: 0.3 kg CO₂e0.3 \, \text{kg CO₂e}0.3kg CO₂e
- Transportation:
- Raw Material Shipping: 0.2 kg CO₂e0.2 \, \text{kg CO₂e}0.2kg CO₂e
- Distribution: 0.3 kg CO₂e0.3 \, \text{kg CO₂e}0.3kg CO₂e
- End-of-Life Disposal:
- Recycling: −0.3 kg CO₂e-0.3 \, \text{kg CO₂e}−0.3kg CO₂e
Total Estimated Carbon Footprint:
Total=0.25+0.0375+0.3+0.2+0.3−0.3=0.7875 kg CO₂e per bag\text{Total} = 0.25 + 0.0375 + 0.3 + 0.2 + 0.3 - 0.3 = 0.7875 \, \text{kg CO₂e per bag} Total=0.25+0.0375+0.3+0.2+0.3−0.3=0.7875kg CO₂e per bag
References and Scientific Explanation
- Environmental Agency UK Study: This study evaluates the lifecycle global warming potential of various types of bags, highlighting that nonwoven polypropylene bags have a lower impact compared to cotton and paper bags when considering their reusability and recycling potential.
- Journal of Cleaner Production: Research published in this journal often discusses the environmental impacts of different materials and manufacturing processes, supporting the notion that nonwoven PP bags are a more sustainable option due to their lower energy requirements and recyclability.
- Life Cycle Assessment (LCA): Conducting an LCA on nonwoven polypropylene bags typically shows that these bags have a lower carbon footprint due to their efficient production process, long lifespan, and recyclability. Studies in this field provide quantitative data on emissions and energy consumption, supporting the claims of sustainability and low carbon footprint.
- Polypropylene Recycling: Information on the recyclability of polypropylene can be found in resources from the Plastics Industry Association, which details how PP can be reprocessed into new products, reducing the need for virgin materials and associated emissions.
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